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YT(YII)油浸式电动滚筒中英文说明书

 
   

 

YT(YII)型油浸式电动滚

 

YT (YII) Type Oil-steeped Motorized Drum

 

 

使 用

 

Operation Manual

 

2011 版)

 

(Version 2011)

 

 

 

 

 

 

 

 

 

敬告

 

Cautions

 

逆止的电动滚筒在接源前,必须阅读 4.5 条。

 

Read carefully the manual’s item 4.5 before wiring the power to

 

the stop-reverse drum.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                 

 

 

 

CONTENT

 

1     前言

 

Preface·······································1

 

2     用途

 

Purposes·······································1

 

3    

 

Structure······································2

 

4     安装及

 

Installation and commissioning····················3

 

5     使用维护

 

Usage and maintenance·························5

 

6     筒的拆卸

 

Drum disassembly······························6

 

7     筒的

 

Drum assembly·································7

 

:易件一

 

Appendix: quick-wear parts list···················9


 

1 前言

 

Preface

 

YT(YII)型油浸式电动滚筒是送机的理想驱动装置,是本公司引

 

电动滚筒生开发的大功率油浸式电动滚筒。与同的油冷及

 

,有以下点:

 

YT (YII) type oil-steeped motorized drum is ideal belt conveyer drive equipment built on proprietary technology of German W.A.T’s oil-steeped ones. In contrast to the oil-cooled and air-cooled ones, it has following advantages:

 

1.1 采用 F 级绝缘的油浸式机,允温升高,使用寿命

 

A Grade F isolating oil-steeped motor with higher temperature increment and better longevity.

 

1.2 采用行星齿轮传动,承能力大,噪音低。

 

Planetary gears drive ensuring heavier carrying capacity and lower noise.

 

1.3 采用新型密封胶和特殊防漏措施,无漏。

 

Newer type sealant and special oil-proof measures preventing oil seepage.

 

 

 

2 用途

 

Purposes

 

YT(YII)型油浸式电动滚筒是送机的理想驱动装置,由于采用全密封

 

型式,适用于多种场合,如潮湿及粉大的境。

 

YT(YII)型油浸式电动滚普通型电动滚筒,在以下情况下不宜采用。

 

YT (YII) type oil-steeped motorized drum is ideal belt conveyer drive equipmentAs a result of the whole seal type for a variety of occasionssuch as humid and dusty environment.

 

But YT (YII) type oil-steeped motorized drum as a common one can’t be used in conditions below:

2.1    要求防爆、隔爆所。

 

Explosion-proof required sites.

 

2.2    境温度大于 45℃。


 

Environmental temperature exceeding 45.

 

2.3 送高温材料。

 

Carried high temperature material.

 

如遇以上情况与本公司具体系,以便特殊设计

 

Conditions above-mentioned hit you, please contact us for special design.

 

3

 

Structure

 

YT(YII)油浸式电动滚见图 1:左端盖 4、筒体 7、右端盖 19

 

筒体部件,通左法兰轴 6 和右法兰轴 21 支承在支座体 2 上。8 力通 过齿轮9-18 减速后传递给筒体 7筒的密封靠两端唇状骨架油封 3,由于

端采用了双重骨架油封密封,因此筒无漏。

 

The structure of YT (YII) type oil-steeped motorized drum sees Fig.1: Left end cover4, drum body7 and right end cover19 compose drum body part which bestrides the brackets2 through left flange shaft6 and right flange shaft21. Motor8 transmits power to drum body7 after retardment of gear pairs 9-18. Oil-proof on both sides depends on framework seals3. Thanks to double seals on each end, the drum ensures no seepage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


 

Figure 1 YT(YII) Type Oil-Steed Drummotor Structre

 

1Terminal Box   2Supporting  Seats   3Oil Seal

419Left and Right

-Flange Shaft

5Hold-back Device

6,21Left and Right Flange Shaft

7Drum   8Motor   9,17Fast and Slow-speed Sun Gear

10Planetary Frame

11Fuselage

12,16Fast and Slow-speed Planetary Gear

 

13,15Fast and Slow-speed Gear Ring

14,18,20Bearings

21Right Flange Saft

 

 

 

4 安装及

 

Installation and commissioning

 

 

4.1 电动滚筒筒体应处于水平位置,轴线与水平面的角不得大于 5 度。不 许滚筒体直立安装。

 

The drum body must keep horizontal, the sloping angle between its axle line and the level less than 5°. Erection is forbidden.

 

4.2 筒安装,先固定槽的支座体,再整并固另一端支座体,

 

支座体的安装平面必在同一水平面上。

 

When installing drums with brackets, fix the bracket with slot first, then regulate and fasten the other, maintain the same level between the two brackets’ installation surfaces.

 

4.3  源前应检查电源与定是否相符。

 

Before wiring, check and make sure power supply must be identical to the one stipulated by the plate.

 

4.4 逆止的筒(即只能按端盖上箭所示的方向旋筒)的接线

 

首先用相序(随机附件)别电源的相序,然后接入筒接线盒内相的接线

 

柱。机的相序在出厂前已校好并标记ABCA

 

接入 A 线柱;B 相接 B 线柱;C 相接 C 线柱即可保证滚筒符合向要求,

 

相序的使用请见相序使用

 

 

敬告客:源相序未而随意接线,会致逆止器坏!

 

 


 

As far as the wires with anti-reverse unit is concerned, i.e. drum that only can run as the instruction as the arrowhead indicates, you must tell out the power phase using an electric-phase measuring meter (an accessory) first, then link wire connectors in the terminal box. Before leaving the factory, the electric-phase sequence which has been identified with symbols of A, B & C are clearly marked. Link them correspondingly with A to A, B to B and C to C to guarantee the set direction. How to make out the phase, see the meter’s manual.

 

We inform you respectable that wrong connection will damage anti-reverse unit.

 

4.5 运行前应检查滚筒油面高度是否符合要求,检查油面高度的方法如下:将

 

筒旋,使放油口筒半径 2/3 高度(如下 2),此将放油口打

 

筒体内的油面与放油口相平。

 

Check if the oil level of the drum body is satisfied before run. The method suggests below:

 

Turn the body, hold the oil outlet as high as 2/3r, see fig. 2then remove the plug and see oil surface is level with the outlet.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig.2( 2)

 

4.6  正式运行前应进2 载试运行,检查无异常后再投入正式运行。

 

Run idle for 2 hours, and then put into use formally after no faults happen.

 

4.7  电动滚筒的气控制线路中,过载装置,断相保装置。

 

Overload and open-phase protection devices should be installed in electric control

 

circuit of the drum.

 

 

 


 

5 使用维护

 

Usage and maintenance

 

5.1 筒如无特殊情况,一般不需要修。

 

No electrical and mechanical service needs on regular conditions.

 

5.2 筒出厂已注入滑冷却油,证滚筒的期正常运行,如无特殊情况

 

隔半年应检查油面高度,方法按照 4.5 条。第一次使用,使用一个月后

 

一次滑冷却油,以后隔二年,更一次滑冷却油。注意当加油或

 

筒使用的冷却油 LTSA32 机油,用不得任意更,以防

 

 

The cooling oil has been filled before the drum leaves our factory. To keep running properly, check the oil surface every half a year on common occasion. See Item 4.5. For the first time, replace the oil after one month; thereafter renew it next two years. Do use steam turbine cooling oil LTSA32 when adding or changing it. Don’t use alternative oil at will for fear of causing damage to the motor.

 

5.3 筒正常情况下,无象,在端盖与轴转动部位,防止油,装有唇

 

状骨架油封,时间了,骨架油封因磨会有少量油漏,此,需将装骨架

 

油封的盖固定螺拆下,然后将盖拉出端盖,将油封唇状部位的簧圈收

 

这样量不大的油封就可解决漏。如果无效,就需更骨架油封了。

 

Under regular conditions, there’s no leakage. To prevent seepage, labiate framework seals mount at the revolving joint between the end cover and shaft. After a long time, a little seepage may occur as a result of wear. Then, remove the locking screws from the grand where framework seals mount, pull out it from the end cover, tighten up the ring spring of the lip in the seal. This may do the job as to a light wear seal. If this fails, replacement is needed.

 

5.4 筒如需拆卸,拆卸一次必清除合平面的残余密封胶,并清表面,

 

装配采用用密封胶密封。用密封胶可与本公司售部系提供。

 

In case of disassembly, every time you do it, remove the remnant sealant on the joints, clear its surfaces and apply appropriate sealant on them to ensure good oil proof. Contact our sale department for special sealant.

 

 


 

6 筒的拆卸

 

Drum disassembly

 

6.1 筒从皮机架上拆下:利用筒左右支座上的吊筒吊起,平

 

放在干的地面上。

 

Detach the drum from the belt conveyer: displace the drum to clean ground horizontally by lifting the screw rings on the brackets.

 

6.2 好接油容器,下加、放油螺塞,吊起筒,放净滚筒内的滑油。

 

Get container ready, remove the inlet and outlet oil plugs on the end cover, hoist the drum body and empty the lubricant oil.

 

6.3    拆下接线盒盖,临时标线与接线对应的号。然后拆除线、卸 下接线盒。

 

Detach the terminal box cover, mark corresponding number on wires and its connectors temporarily. Remove wires then, take out the box.

 

6.4    拆下左、右支座体,并将其中一支座体上的吊拆下,在左支承端 面上。

 

Displace the right and left brackets, take out the screw ring from one bracket and screw it in the end face of the left supporting shaft.

 

6.5 利用支承上的吊,将筒慢慢直立吊起,注意切勿碰伤电机出线

 

然后将筒直立于一空心支架上。

 

Elevate the drum body slowly by the screw ring on the left supporting shaft, keep vigilant not to hurt the motor’s wires, and then put it on a hollow stand vertically.

 

6.6 下右端盖与筒体的接螺,用两只螺钉拧入右端盖的起拔螺孔中,

 

将右端盖均匀慢慢出筒体止口,再用吊吊起右端盖。

 

Remove the locking screws between the right end cover and the drum body, insert two of them into the screw holes, block the right end cover evenly out of stepped bore of the body, and hoist the right end cover by the screw ring.

 

6.7 用吊先吊住筒体,去左端盖与筒体接螺,用两只螺钉拧入左


 

端盖的起拔螺孔中,慢慢起筒体,然后吊去筒体。

 

Elevate the drum body by the screw ring, remove the locking screws between the left end cover and the body, insert two screws into the screw bores on the left end cover, block up the drum body slowly and then displace it.

 

6.8 拆去右法兰轴

 

Detach the right flange shaft.

 

6.9 拆去减速器即可行零件的修、更

 

Remove the reducer, and then make parts maintenance and substitution.

 

6.10 吊住机将右端盖拆下,然后把机和左法兰轴平放在地面上,下左法

 

兰轴机的接螺,拆下左法兰轴、从左法兰轴孔中抽出线,即可

 

机的修、更。注意切勿碰伤电线

 

Lift the motor, detach the right end cover, then lay the motor and left flange shaft on the ground, remove the locking screws between the left flange shaft and the motor, displace the left flange shaft, take out the wires of the motor from the bore of the left flange shaft and then engage in motor’s maintenance and replacement. Look out and not stave the wires.

 

7 筒的

 

Drum assembly

 

7.1 序按拆卸相反的序和同注意的事项进行。

 

How to assembly the drum follows the disassembly steps and the same cautions but sequence in reverse.

 

7.2 装前各零件必清洗干

 

Clean every part before assembly.

 

7.3 各密封面必清理后涂上密封胶以防漏油。

 

The joints must be cleaned carefully and painted with sealant to prevent leakage from there.

 

7.4 机装好后,应测绝缘电阻,绝缘电值应大于 5MΩ 一、二分

 

察运是否正常。

 

Complete motor’s installation, measure insulating resistor the value of which


 

should be greater than 5MΩ and run idle for 1-2min, and observe if it works

 

properly.

 

7.5 重新装后的筒按 4.5 条要求,使检查油面位置,从加油口加入

 

HU-30 机油,直至放油口有油溢出止。

 

In conformity with Term 4.5, lay the reassembled drum on the preset location; fill steam turbine oil HU-30 from the inlet until a little seepage occurs from the outlet.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


 

Appendix:

 

件一

 

Quick-wear parts list

 

功率

骨架油封

 

高速太阳

 

 

KW

bearings

Framework seal

 

High speed level solar gear

 

 

 

 

 

 

 

 

 

 

 

 

 

筒径 Φ630

筒径 Φ800

 

18.5

23024

 

Dia.Φ630 of drum body

Dia.Φ800 of drum body

 

 

 

 

 

 

 

 

NJ409W

 

1.0m/s

JSB70-I14A

1.25 m/s

JSB70-I14A

 

22

SN70-TC

 

 

 

 

 

 

 

NJ306W

1.25 m/s

JSB70-I14B

1.6 m/s

JSB70-I14B

 

30

120×160×14

 

NJ305W

 

 

 

 

 

1.6 m/s

FJS70-14D

2.0 m/s

FJS70-14D

 

37

 

 

NJ406W

 

 

 

 

 

 

 

2.0 m/s

FJS70-14C

2.5 m/s

FJS70-14C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.5 m/s

FJS70-14B

3.15 m/s

FJS70-14B

 

 

 

 

 

 

 

 

 

 

 

 

筒径 Φ800

筒径 Φ1000

 

 

23032

 

Dia.Φ800 of drum body

Dia.Φ1000 of drum body

 

 

 

 

 

 

 

 

45

 

1.6 m/s

JSB90-06A

2.0 m/s

JSB90-06A

 

NJ409W

SN70-TC

 

 

 

 

 

 

2.0 m/s

JSB90-06B

2.5 m/s

JSB90-06B

 

55

NJ406W

120×190×15

 

 

 

 

 

 

2.5 m/s

JSB90-06A

3.15 m/s

JSB90-06A

 

 

NJ408W

 

 

 

 

 

 

 

 

 

 

 

3.15 m/s

JSB90-06B

4.0 m/s

JSB90-06B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.0 m/s

JSB90-24C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


 

 
 
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